Injection Molding Jr. Process Engineer

Job Number: 66268

Group: Magna Exteriors

Division: AIM SYSTEMS

Job Type: Permanent/Regular

Location:

Warren, MICHIGAN, US, 48089

Work Style:

About us

We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people.

Forward. For all.

Group Summary

The Magna Exteriors portfolio of products includes access systems such as liftgates, exterior trim, modular systems, front-end modules including fascia, active aerodynamic systems and other lightweight structural components for automotive, commercial truck and other industrial markets.

Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, from materials development and design through manufacturing and assembly, to help automakers create sleek, state-of-the-art vehicles across the world.

Job Introduction:

To establish and maintain AIM Systems as a world class injection mold based on achievement of Injection Molding Department KOI’s and continuous improvements.

Supports 2nd shift into 3rd shift.

Essential Duties and Responsibilities:

• Ensure all molding machines have key data monitoring in place utilizing MKS system to ensure world class OEE.

• Monitor molding machine key data and make adjustments as needed to optimize processes and maintain machines.

• Ensure KOI’s and MAFACT scores are achieved in Molding Department.

• Working with Senior Process Engineer and Tooling engineers, ensure all molding processes are optimized and documented for all injection molds.

• Ensure principles of SMED and QMC are followed in the molding department.

• Establish robust process windows for parts by applying Scientific / Decoupled Molding techniques along with design of experiments (DOEs).

• Establish a relationship between key process input variables and key process output variables for each component.

• Specify the equipment required in the Molding Department for an application including molding presses, robots, EOAT’s, hot runner controllers, water temperature controllers, material loaders, dryers, inspection equipment, etc.

• Define and differentiate various types of molding defects. Teach molding technicians, team leads, quality technicians, and operators how to identify and address defects.

• Utilize Total Preventative Maintenance principals to develop and implement a Preventative Maintenance Program for all manufacturing equipment in the Molding Department.

• Oversee installation of new equipment by contractors for Molding Department

• Ensure repairs of any manufacturing equipment in the event of failure in the Molding Department.

• Provides technical process support to the organization and mentor molding technicians.

• Establish documentation requirements for all processes.

• Create and administer training programs for Process and Mold Setup Technicians as well as existing staff on new equipment.

• Maintain knowledge of production schedule and ensure technical issues are acknowledged and addressed to support schedule.

• Act as technical lead responsible for new mold sampling, DOE’s, material samples, engineering changes, etc.

• Exhibit a fair and consistent approach in supervising technicians, which follows the principles outlined in Magna’s Employee Charter.

• Perform the requirements of this position in such a way that will maximize the return to the Decoma shareholders, while maintaining ethical business practices.

• Follow company policies and business objectives in the daily management of facility operations.

• Other duties, as assigned.

Education / Special Knowledge and Experience:

• Bachelor’s degree in Plastics Engineering; or equivalent combination of education and work experience.

• 5 years’ experience in plastics engineering or related engineering field.

• Working knowledge and experience with MKS data collection systems, magnetic platens, automatic resin handling systems, in-mold sensor technology, robotic part removal, automated component handling / inspection and QMC processes and equipment.

• Computer skills (Microsoft Office)

• Excellent oral and written communication skills.

Health and Safety Requirements

• Ensure a safe working environment by observing safe work practices and by following all safety policies and procedures.

• Regulatory compliance with local, state and federal legislations.

• Establishing plant-wide measurable and goals that meet or exceed industry standards, and are monitored, tracked and audited on a regular basis and communicated to employees.

• Recognition of accomplishments/milestones in the areas of safety, environmental, ergonomics and employee wellness.

• Development of effective programs that increase employee awareness and involvement in the areas of safety, environmental, ergonomics and employee wellness.

• Accountability of supervisors for enforcing safety rules and implementing the necessary training and corrective actions to ensure proper focus on established objectives.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Normal amount of sitting

• May be required to stand in excess of 6 hours

• May be required to lift, push and/or pull 60 pounds

• Average mobility to move around a manufacturing environment

• May require local travel